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Servo driven tapping units – Single and Multi-tap

 

Servo-driven motorization and M400 controllerTapping independently from the rythm of your press.


The PRONIC servo-driven tapping units (offered since 1994) are made with most components used on the mechanical units.


Here, the mechanical motorization is simply replaced by a high dynamics servomotor which is piloted by our PRONIC PRC M400 controller, with color touch screen, that:

  • enables a single connection to the press, 
  • is capable of piloting up to 4 motors, 
  • manages all of the PRONIC peripheral items as well as sensors and actuators (cylinders…) of the tapping station,
  • manages electrically the torque of the motor,
  • and guarantees that 100% of the parts are tapped if the controller is associated with a tap detection system.

With its independance from the press stroke, this solution is particularly interesting for applications with long press strokes or, alternately, applications with very short press strokes.

These units are particularly adapted to work with transfer dies, fine-blanking and multi slide applications. You can also find them as module base equipment for PRONIC in-line machines or as stand alone machines. 

  

Flexibility:

 

When your needs change, our product can change:

• Manage up to 4 motors with 1 user-friendly, color touch screen.

• Manage PRONIC peripherals: Lubrification system, DETEC tap sensor.

• Manage sensors and actuators from tapping station with «plug’n play»

connections without the need to hard-modify the controller.

• Manage up to 20 different applications-programs

• Real-time tapping torque management

• Compatible with your power supply without modification of the controller

and with the same motor.

 

 

Safety:

 

Tapping with confidence:

• Torque management, in conjunction with the DETEC tap sensor, gives 100%
assurance of all parts being tapped.

• Controls feedback and monitoring to assist with problem solving of incidents.

• On-line diagnostics and maintenance with the use of the included ethernet port.

• User access-rights eliminate unauthorized changes of production parameters

• Back-up data can be stored on a USB stick/flash-drive.

 

  

  
As for our mechanical tapping units, PRONIC can build tailored made servo units that will fit your design. You don’t have to adapt your design to the tapping unit… 

 PRONIC M400 servo driven motorization

   

 

 

 

 

Range of servo-driven tapping unit:

EMRS-1D & EMR-1D
The universal Single tap servo unit, with detachable head feature.

EMRVx-1E
The big boy for single tap application with very large thread (more than M20)…

EMRx-xB, xD & xSU
Drive multi-tap with one motor. Use the same detachable heads as for the MxB - MxD mechanical units.

EMRVx-xB, xD & xSU
Same concept as EMRx, but with motors positioned vertically

TKNxE
PRONIC servo unit with detachable head, single or multi tap, which follows the strip lift.

 

 

 

 

 

 

 
   
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