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"Ein gutes Ergebnis !"
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Seit Inbetriebnahme im November 2008 hat uns die Gewindeformeinheit der Fa. PRONIC durch Ihre sehr gute Qualität sowie Ihrer Funktionalität sehr überzeugt. Durch die praxisorientierte Schulung, sowie der stets sehr guten Projektbetreuung, ist den Mitarbeitern die Einführung sichtlich leicht gefallen, wodurch wir schnell zu einem wirtschaftlichen Ergebnis kamen...
Zur Anwendung :
Mechanische MxD-4B Mehrspindel –Gewindeformeinheit (Kopf getrennt vom Antrieb demontierbar)
Im Werkzeug auf beweglicher Aufnahme die dem Streifenhub von 43 mm folgt)
4 x M6 x 1,00 6H in Normalstahl mit einem Hub
Gewindehöhe : 5 mm
Ausbringung: 40 Hübe pro Minute
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"Projektbericht Gewindeformer von Pronic"
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Sehr geehrte Damen und Herren,
für ein ehrgeiziges und zeitlich sehr kritisches Neuteil aus Thermobimetall, in welches ein Feingewinde M2,5 x 0,25 mm eingebracht werden muss, traten wir an die uns nicht unbekannte Firma Pronic heran.
Auf Grund der notwendigen Ausbringung der Fertigungsmenge, sowie den immer bestehenden Kostendruck, wurde von uns eine Auslegung mit 2 Gewindeformern gefordert.
Die Fa. Pronic, wie auch die Fa. RAU , arbeiteten gemeinsam konsequent und zielstrebig an einer gesamtheitlichen Projektlösung. Diese umfasste die kompetente Beratung und Erarbeitung der Problemlösung in Zusammenarbeit mit unserer Konstruktion und Fertigung.
Die Auslegung der Gewindeformeinheit musste zum einen die Einbaubedingungen, wie
- Gewindeformen von der Bandunterseite,
- die Einbauhöhe der Presse und
- die Ausarbeitung eines Ablaufdiagramms enthalten.
Zum anderen musste ein Schnellwechselsystem in unserem Folgewerkzeug, sowie die Integration einer Schmiereinheit berücksichtigt werden.
Alle diese Forderungen wurden mit der Pronic-Gewindeformeinheit BS+B2 erfüllt.
Um auch unser Werkzeug konstruktiv optimal auslegen zu können, fand ein reger Informationsaustausch beider Firmen statt, indem unter anderem die Bereitstellung von 3D CAD-Daten der Fa. Pronic eine problemlose Integration der Gewindeformeinheit in unsere Werkzeugkonstruktion sicherstellte.
Ein kompletter Lieferumfang mit umfangreicher Dokumentation ermöglichte eine problemlose Inbetriebnahme der Gewindeformeinheit in unserem Folgeverbundwerkzeug durch unsere Mitarbeiter, so dass auch unter enormen Zeitdruck, die Teile fristgerecht ausgeliefert werden konnten.
Mit freundlichen Grüssen
G.RAU GmbH & Co KG
Michael Beck
Leitung Konstruktion
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"We can tell for sure that PRONIC has a different taste: it works, it’s fast and reliable! "
"At Shen Tien Metals Co., company established in Taiwan since 1970, we specialize in manufacturing brackets and nuts made from sheetmetal. Most of our products have at least one threaded extrusion. We deliver to the automotive industry worldwide as well as the hardware products industry.
Our success is based on continuous manufacturing process improvement.
To reduce cost of threading, we are using In Die Tapping in our progressive dies rather than secondary tapping. We have tried different brands of In Die Tapping units over the years, with some bad surprises…
Now, we can tell for sure that PRONIC has a different taste: it works, it’s fast and reliable!
It’s also the only In Die Tapping Manufacturer able to bring real technical expertise in the In Die Tapping field. For that, we are working closely with T-SOK, PRONIC distributor in Taïwan, we get great support from them and through their expertise, we were able to optimize our production.
If you want to see for yourself what we are doing at Shentien with PRONIC tapping units, please visit our website: www.shentien.ttnet.net ." Derek YANG
President
SHEN TIEN Metals CO. LTD - Taïwan.
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"I would certainly recommend PRONIC as a partner" |
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Albright International was introduced to PRONIC in 2002, when we were looking for a tapping solution on high volume components. From the moment that the introductions were made, PRONIC and their UK agents worked closely with us to bring about a solution, which met our business needs. PRONIC impressed from day one, with their attention to detail and the almost limitless amount of time they spent, not only with us, but also with our nominated toolmaker as well. In our case it involved the selection of a Press solution, which PRONIC assisted with.
On our part it was a bold move, but I felt that PRONIC was there at every stage, from initial design, through to handover, with endless amounts of training and advice given. It is due to this that we will be embarking on further PRONIC based tapping projects. Our existing installation was using a planetary tapping solution, which drives 10 taps. We have now successfully produced many hundreds of thousands of these components since its successful introduction, which have met our production objectives – one component completed every second!
I would certainly recommend PRONIC as a partner.
Kevin Holland.
Operations Director.
Albright International Limited - March 2006
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"In-die tapping unit paid for itself within a year"
An in-die tapping unit designed into press tooling had completely paid for itself, compared to the costs of conventional tapping, within the first 12 months of the tool's operating life.
Birmingham-based Westley Engineering, has a reputation for designing and manufacturing press tooling of exceptional quality.
However, it is not only the company's high standards of manufacture that make its products stand out, but its ability to provide customers with solutions that maximizes efficiency and cost effectiveness in use.
One recent example of this was the use of a Pronic in-die tapping unit, in tooling for an air conditioning manufacturer.
The design of the tool was such that the in-die tapping unit had completely paid for itself, compared to the costs of conventional tapping, within the first 12 months of the tool's operating life.
Gerry Dunne, believes there are other benefits as well; "It's our experience that in-die tapping not only increases productivity but also improves tapping quality, because it avoids the need for time-consuming and labor intensive secondary operations such as tapping and setting welded or crimped nuts."
He continues; "Our reputation for excellence stands or falls on the solutions we provide to our customers, so we go for the best and Pronic is the world leader in this technology."
Particularly beneficial features of the Pronic system include: modular design - providing maximum flexibility, detachable heads to facilitate maintenance, multi-directional tapping and lubrication integrated directly into the tapping head.
PRONIC provides rapid response to customer requests for personal advice, design support, solutions, including personalized operating help, first start-up and optimization, and full after sales support and services.
Case study/Application note
received on May 24, 2004
from Brauer Coley - UK www.westleyengineering.co.uk____________________
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"…In 1992 we purchased 2 PRONIC In-Die Tapping devices. These have successfully produced about 4 million electrical switch boxes since then..."
John Heimgartner - Gartner Superlux Ltd - New Zealand, Oct’08
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"…Our PRONIC tapping unit has already tapped more than 40 Millions parts, with a very low level of maintenance..."
Pronic user in Kentucky - USA, Sep’03
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"… Better support and a better product line than the competition. They provide more comprehensive, engineered solutions…"
Paul Clitherow – Toolroom Manager - Multimatic - Canada, March’03
www.multimatic.com |
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About Pronic 
